Industries

No list can show what the work of our customers means to us. Attentive listening, carrying out professional work, bringing useful solutions – these are the principles of our business. Our good reputation and satisfied customers speak for us.

We supply various industries

Automotive industry

LightThru – Inspection of Water Flow Through the Channels in Cylinder Heads

The LightThru System is designed for the production of cylinder heads. The production is carried out in the standard method through the gravitational casting of aluminum alloy into the mould with a sand core. Sometimes, the sand core breaks and the cavity that is supposed to be formed after the knocking out of the core is filled with metal. Thus the cavity is impassable or just partially passable, which may negatively affect the engine’s durability or capacity. When solving this problem we developed a special hardware allowing us to check water channels through which the cooling liquid flows, and based on the value of the output signal we’re able to determine the channel’s flow rate. The system is designed to allow an inspection of the entire engine cylinder production.

Inspection of the Cylinder Head Aluminum Casting Dimensions

This system inspects the defined dimensions of cylinder head castings with a high accuracy within the inter-operational inspection. The inspection is carried out using laser scanners and it’s incorporated into the production process either as a standalone workstation, or as a part of the production line.

3D Inspection of Connective Linings

The system is a combination of 3D profilometry and the VISION System. With this combination we’re able to evaluate the dimensional parameters of the entire lining, including aesthetic errors characterizing defects in the production process and causing a shortage of the lining’s durability.

Inspection of the Plastic Caps of Airbag Detonators

The system is designed to check surface and internal material errors on the detonator caps of the pyrotechnic charges in airbags. The cap is made of transparent plastic and the system checks whether there are any internal or surface errors that may impair the component. The cap operates the explosion of a pyrotechnic charge and belongs among the most important components.

Inspection of Cable Harness

A complex system for inspecting cable harnesses designed for ABS systems. The entire system consists of several inspection systems (inspections of high voltage, low voltage, polarity, cable color, presence and position of assembly elements, accurate connection of the end connector, and pin height inspection, labeling good products with a certification mark). The system launches and evaluates individual testing sequences. The result is either a depreciation through cutting in the case of a nonconforming product, or its labeling and storage in a transport container in the case of a good item.

Engineering Industry

Optoband

The Optoband system provides a full 100% inspection of pre-assembled bearing rings and flanges to detect any appearance and functional defects in the running surface and other functional surfaces of parts. Both sides of product are gradually inspected at a top speed of 460 parts per minute. The measurements of appearance and fine height defects, part flatness and an inspection of vertical molded parts, giving rise to various cracks and other mechanical damage, can be integrated to the system as required. The parts are automatically sorted into three groups.

Control of Thrust Bearing Components

The system inspects both sides of around 360 thrust bearing and gearbox rings per minute at a high cadence. The rings require a high surface quality and strict dimensional tolerances. They are inspected for size and surface quality.

Consumer Industry

Inspection of Inclusions in an Extruded Belt

This system checks debris on the extruded belt for the production of plastic foils. The thickness of the inspected foil is 0.25 - 0.068 mm, and the size of the smallest detected defect is 0.2 mm at a material speed of 55m/min.

DAVIS for Hygiene

DAVIS is designed to inspect the production of female sanitary towels. It is a fully automated inspection system of the production machine with production speeds up to 35 towels per second. The sanitary towels are inspected at four locations along the production line using different technologies (UV camera, IR camera, multispectral line camera, etc.). Control data from these stations are synchronized from information about machine speed in the production control system. The inspection results in the controlled separation of nonconforming products, a large number of statistics, and reports on quality parameters. The system has a highly sophisticated user interface. About 50 product parameters are checked simultaneously.

Inspection of Extruded Rubber Profile Dimensions

The system inspects the dimensions and profile of the extruded rubber. Various technologies, such as 3D scanner and a line camera, are used for the inspection.

Electrical Industry

System of Automated Vibration Output Engine Inspection

A measurement and evaluation system to inspect the quality of electric engines. It monitors and evaluates engine vibrations at full operating speed. Based on the analysis, it identifies the source of problems and signals the engine’s further sorting on the operation line.

Inspection of Electric Engines

This is an inspection of electric engine production after final operations. The engine is scanned by several cameras, monitoring the presence of components, their dimensions, and placement (for example, the presence and dimensions of gaskets, mats, belt drives, overall engine dimensions, and the presence of assembling components, such as meshes, etc.).

Timber Industry

LSA 2000+

The LSA 2000+ System is designed for the geometrical and aesthetic sorting and inspection of wooden slats for the creation of the surface layer of large-format parquets. The main system inspection parameters are:

  • A 3D camera for the inspection of surface defects (fissures, grindings, grooves, large cracks...)
  • Measuring dimensions (length, width, thickness, perpendicularity of the cut...)
  • Sorting into qualitative groups
  • Speed up to 330 slats per minute

BTF Camera

The system is designed to operate a vacuum compressor for coating furniture parts (such as a kitchen hatch) with a plastic foil. The camera system recognizes the shape and location of components placed on the compressor and subsequently configures the nut of pneumatic pins that must lift the individual parts during the vacuum foil coating.

Surface Inspection of Large Format Materials

The system is designed for precise surface inspection of large format semi-products. The system uses special line cameras and linear lighting. It’s capable of recognizing defects at a high resolution, such as:

  • Porous areas, large chips, cracks
  • Dust, oil, and other stains
  • Change in the surface color or gloss
  • The entire system can be used for sorting boards into qualitative groups, assessing the statistics of individual defect occurrences, signaling an increased occurrence of a certain error (alarm state), visualizing defects, and many other functions.

Chemical Industry

Inspection of High-Pressure Shutter Flange Joint’s Operational Parameters

This MPS system evaluates mechanical and operational parameters of the high-pressure shutter flange joint. Through a pipe with a diameter of 500 mm flows a highly explosive synthesis gas with a temperature of 280°C and pressure of 25Mpa. We monitor the strain of the screws connecting the flange joint, their temperature, and acoustic emissions of the flange. Like this, we’re able to track the leakage of medium from leaks on the flange joint, the potential ignition and combustion of the leaking medium, and particularly the screw forces in the flange joint.

Foundry Industry

LightThru – Inspection of Water Flow Through the Channels in Cylinder Heads

The LightThru System is designed for the production of cylinder heads. The production is carried out in the standard method through the gravitational casting of aluminum alloy into the mould with a sand core. Sometimes, the sand core breaks and the cavity that is supposed to be formed after the knocking out of the core is filled with metal. Thus the cavity is impassable or just partially passable, which may negatively affect the engine’s durability or capacity. When solving this problem we developed a special hardware allowing us to check water channels through which the cooling liquid flows, and based on the value of the output signal we’re able to determine the channel’s flow rate. The system is designed to allow an inspection of the entire engine cylinder production.

Inspection of the Cylinder Head Aluminum Casting Dimensions

This system inspects the defined dimensions of cylinder head castings with a high accuracy within the inter-operational inspection. The inspection is carried out using laser scanners and it’s incorporated into the production process either as a standalone workstation, or as a part of the production line.

Inspection of Power Ratios in the Electrolysis Mixture Blender Gear

This system inspects stress of critical parts in the complex gear of the mixture blender for anodes for electrolyzed aluminum production. The blender is the key device of our customer. It performs the complex sequence of movements of a blending device. Any unwanted stress in the connecting rods shortens its life. The monitoring system inspects the operational stress and internal forces on the rods inside the gear and enables the personnel to monitor the current state, including the operation history.

Mold (Kokila) System

This system is deployed in foundries where casting process runs in semi-permanent molds. If there is any impurity on a mold’s contact surface, the mold will not close completely, causing the molten metal to subsequently leak. The Mold (Kokila) System monitors whether the mold was properly closed before casting. This condition must be met for the system to allow the machine to cast the metal batch into the mold. The system is also specific as it runs in very dusty and heat-demanding environments.

3D Monitoring of Anode Residues

During aluminum production in electrolysis ovens, the so-called anode residues are created after the input material is consumed. These residues are monitored by the 3D system to exactly determine the volume of the anode residue, the condition of the anode holders, and any undesirable anode errors.